Leveraging DELEM DA-66T Programming for Enhanced Efficiency

When it comes to enhancing the efficiency of your operations with press brakes, understanding DELEM DA-66T product programming is key. This system not only streamlines your workflow but also ensures precision in bends and reductions in setup time. By fully integrating DELEM DA-66T tool configuration, you can maximize productivity and improve output quality.

In this guide, I will walk you through how DELEM DA-66T product programming can significantly boost efficiency in your metalworking processes. From starting with the basics to diving into specific bend parameters and functions, you’ll learn how to leverage the full potential of this advanced controller.

Getting Started with Product Programming

To begin DELEM DA-66T product programming, it’s important to familiarize yourself with its functions and parameters. The program interface is user-friendly, designed to allow easy navigation and setup.

To generate or modify a numerical program, start a new program from the Products mode or use Program to enter directly.

To edit an existing CNC program, select a product in the Products overview and select the navigation button Program. When starting a new program, select New Program and after giving in the main product properties, the system will automatically switch to Program.

To change the main product properties tap Product Properties. These parameters of the program are the same for every bending of the program (main data of program).

Start by exploring the main functions: loading the material, selecting the die, and entering necessary specifications. Each parameter, such as material thickness, length of the workpiece, and tooling setup parameters, is crucial for accurate product creation.

Parameter explanation:

l Product ID: Assign a unique identifier for each program, up to 25 characters, using letters and numbers.

l Product Description: Provide a descriptive name or number for the program, also limited to 25 characters, allowing for letters and numbers.

l Angle Selection: Choose between two Y-axis programming modes:

0 = Absolute position for a bend.

1 = α, where the angle is specified and the Y-axis position is computed.

l Thickness: Thickness of the sheet.

l Material Selection: Choose from 6 predefined or 99 programmable materials to calculate bending depths. Configure materials on the Materials page in Settings.

l Blank Length: Define the original sheet length needed for the product, calculated if based on a 2D drawing.

l Connect Programs: Link programs for creating 3D products from multiple steps.

The main screen shows the available bends and from this main screen, from every available bend, specific paremeters can be viewed and edited.

The bend selector in the top of the screen can be used to navigate thru the bends in DELEM DA-66T Product Programming. The indicated bends can be tapped to easily select the desired bend data.

Opens a new window, in which product properties, effective for all bends, are shown and can be edited.

l Gauge Functions: Opens a window in which axes positions in relation to finger positions can be programmed.

l All Bends: Opens a new window, in which all bends are shown in a table.

l Edit Notes: Opens a window enabling viewing and editing of notes about the current product.

This structured approach aids in optimizing operational workflows, enhancing precision, and boosting productivity in industrial settings.

Familiarizing yourself with these features ensures you start on the right foot and leverage the benefits of efficient product programming.

Understanding Bend Parameters

The DELEM DA-66T includes a comprehensive list of bend parameters crucial for precise operations. The product ID and product description are displayed in the top row on the screen.

You’ll begin by selecting the correct tools, considering the material type and thickness.

l Punch Selection: In DELEM DA-66T Product Programming, the punch’s name (ID) is crucial. Tap to modify it or choose from the library for streamlined tool management.

l Die Selection: Easily tap to select or change the die from the die library.

l Punch Adapter: Select and program the punch adapter from the library. DELEM DA-66T Product Programming relies on the Machine mode settings for efficient adapter use.

l Die Adapter: Similarly, choose a die adapter via DELEM DA-66T Product Programming, contingent on Machine mode parameters for optimal operation.

l Tool Programming: Program tool IDs efficiently or browse the library for tool options. Use ‘Turn Punch’ or ‘Turn Die’ to adjust tool orientation.

Bend parameters such as bend angle, radius, and flange length are adjusted based on the desired output.

Bend parameters

Method

Select the required bending method. The control supports 5 methods:

• air bend

• bottoming

• hemming

• hemming & bottoming

• handling

The following are the detailed particulars:

Air Bending:

The DELEM DA-66T Product Programming efficiently calculates the required Y-axis position to achieve the programmed angle by bringing the punch to the necessary depth.

Bottoming:

In DELEM DA-66T Product Programming, the sheet is bent by pressing it between the punch and die, assuming the bottom of the die as the necessary Y-axis position for precise bending.

Hemming:

With DELEM DA-66T Product Programming, the sheet is folded in two after a previous sharp angle bend. The system accurately calculates the Y-axis position as the die surface plus twice the sheet thickness, using ‘hem opening’ programming for adjustments.

Hemming & Bottoming:

Similar to hemming, but DELEM DA-66T Product Programming assumes the top of the die as the Y-axis position, ensuring precise folding and pressing between punch and die.

Handling: The DELEM DA-66T Product Programming facilitates non-bending steps by keeping the Y-axis stationary, allowing backgauge axes to position as per programmed values. An external step change (C-input) is needed for product handling efficiency.

l Note 1: The hemming bends are shown here with a special hemming punch, but this is not required.

l Note 2: When bottoming operation is selected, the end of bend position of the Y-axis beam depends on the working force. If however the force is sufficient for the beam to go to the calculated Y-axis end of bend position, the beam stroke will be limited by the position value.

l Bending length: Length of the sheet between tools.

l Angle: The required angle of this bend. This parameter only appears if angle programming is selected with the parameter ‘Angle sel.’ and the bend method is an air bend.

l Hem Opening: The DELEM DA-66T Product Programming calculates the beam position for hemming bends based on the opening distance between flanges.

l Bend Position: The Y-axis position required for a bend emerges when using absolute programming or when bottoming/hemming methods are active.

l Opening: This parameter defines the gap between the punch and die post-bend. In DELEM DA-66T Product Programming, a positive value indicates a gap above ‘Mute’, and a negative value below.

l Auxiliary Axis: DELEM DA-66T Product Programming interprets negative X-axis values as relative, subtracting them from the current position, useful for chaining operations.

l Retract: The retract distance of a selected axis in the current bend within DELEM DA-66T Product Programming starts when the beam pinches the sheet, optimizing handling time.

l Axis Speeds: Speeds in DELEM DA-66T Product Programming can be set as a percentage of the maximum, ensuring precise control over production processes.By understanding and utilizing these features of DELEM DA-66T Product Programming, manufacturers can significantly enhance efficiency and productivity.

Edit notes

Editing notes feature allows for detailed instructions specific to each job, which can be valuable for future reference.

To attach a PDF file to the note tap Attach PDF. Via the directory browser a PDF file can be selected and will be incorporated in the product file.

When solely a PDF file is attached without a textual note, the PDF will be shown instantaneously when the user presses the Notes indicator in Auto mode.

Gauge function

Additionally, the gauge function assists in positioning the material correctly, ensuring consistent accuracy in repetitive operations.

In DELEM DA-66T Product Programming, the ‘Gauge Func’ opens a window to manage backgauge parameters, crucial for programming the desired finger positions per bend.

l Angle: Determines the angle of backgauge fingers for precise angular positioning.

l Length: Sets the product’s side length for backgauge positioning, specifically Z-positioning.

l X: Manually adjustable position of the fingers in the X-direction for sheet placement.

l R: Manually adjustable position in the R-direction, enabling finer control over positioning.

l Z: Z-direction adjustments allow for optimized finger positioning.

l Lay-on: Allows for programming multiple finger positions using DELEM DA-66T Product Programming, impacting axis positions while maintaining gauge positioning.

 Lay-on = 0: no lay on (default)

 Lay-on = 1: lay on first level

 Lay-on = 2: lay on second level

 Lay-on = 3: lay on third level

l Usage Parameter: Parking functionality within DELEM DA-66T Product Programming; parks fingers based on Z-position when not in use. Applicable when more than two fingers are present.

l Effect of Changes: Adjusting ‘Lay-on’ influences X and R axes positions while keeping gauge positions constant, simplifying the programming process within DELEM DA-66T Product Programming.

Lay-on = 0

Lay-on = 1

Exploring Bend Functions

Bend functions are integral to optimizing DELEM DA-66T product programming. Auxiliary functions play a significant role, adjusting automatically for changes in the setup, thus reducing manual interventions.

1. Mute Point Setting:

 Purpose: Switch Y-axis from fast closing to pressing speed.

 Details: Program the distance of the mute point above the sheet. Default mute value is from the programmed die.

 Notes: Availability depends on machine settings.

2. Parallelism: Difference of left- and right hand side cylinder (Y1 and Y2). When positive, right hand side lower. When negative, right hand side higher. The programmed value is active below the clamping point.

3. Repetition:

0 = bending is skipped.

1 through 99 = the number of times this bending will be repeated.

4. Wait for Retract Configuration

l Purpose: Control Y-axis waiting during retract.

l Options:

 No: Retract starts as Y-axis passes clamping point without stopping.

 Yes: Y-axis stops at clamping point until retract completes.

5. Step Change Code:

l Purpose: Define when next bending parameters activate.

l Settings:

 0 – ER: Change at decompression end.

 1 – MUTE: Change at mute position during opening.

 2 – UDP: Change at upper dead point.

 3 – UDP STOP: Change at upper dead point without axis movement.

 4 – EXTERNAL: Change with C-input active; no beam or retract motion.

 5 – UDP EXTERNAL: Change with C-input at upper dead point, allowing beam and retract motion.

6. Delay time: Programmable delay time before step change (0-30sec).

7. Force: Maximum adjusted force during pressing (automatically computed).

8. Dwell time: Holding time of punch at bending point.

9. Decompression: Decompression stroke after bending to release the working pressure.

10. Pressing and Decompression Speed:

l Pressing Speed: Working speed initially from default settings.

l Decompression Speed: Programmed speed during decompression.

11. Part Support Return Speed:

l Purpose: Set speed for part support return post-bending.

l Note: Available with part support system.

Bend parameters – All Bends

A key aspect is programming bend parameters across all bends, facilitating uniformity and minimal error margins during production. This feature not only minimizes material wastage but also accelerates the overall bending process.

Specific bends can be selected on the screen by putting the highlighted bar on that bend, then selecting END. From within this screen, the complete CNC program can be edited using DELEM DA-66T Product Programming. All bend parameters can be edited within the table, and bends can be swapped, moved, added, and deleted. The available columns can be scrolled by finger movement/swipe.

Functions:

l Edit: Modify the program using commands like insert, delete, and mark bend.

l Copy Column: This allows you to copy the current selected parameter’s value to all other bends.

l Gauge Func: Program gauge positions as previously explained.

Upon pressing the Edit function, a temporary button bar with additional options appears:

l Insert Bend: Adds a new bend by copying the current one.

l Mark Bend: Prepares a bend for actions like move or swap.

l Delete Bend: Removes the currently selected bend.

Additional Functions When Mark Bend is Used:

l Move Bend: Change the order of bends by selecting and moving them within the sequence.

l Swap Bends: Swap the positions of two bends.

l Abort Mark: Unmark a bend, finalizing or cancelling an action.

Connecting CNC programs

With DELEM DA-66T Product Programming, use the Connect parameter to create 3D products by executing bend sequences in succession. Program two directions:

1. Create and program the bend sequence for each direction.

2. Connect programs by selecting sequences through the product library and using the Connect parameter.

3. When linking more programs, each aligns with the next, looping back to the first.

To produce with connected programs:

1. Select the first program.

2. Enter Automatic mode.

3. Program the product quantity with ‘stock count.’

4. Press Start to begin the sequence.

Upon completion of the first program, the next starts automatically, indicating the remaining count.

Special Edit Remarks

In DELEM DA-66T product programming, special edit remarks are crucial for customization and specific job requirements. This feature allows operators to input additional instructions or modifications that can adapt the bending process to unique demands. It ensures that any specific detail or concern is noted and addressed, providing a personalized touch to the manufacturing process and fostering a deeper understanding of the machinery’s capabilities.

In DELEM DA-66T Product Programming, after modifying program data, the system does not auto-calculate the following:

1. Force

2. Decompression

3. Crowning Device Setting

4. Z-axis Position Offset

5. X-axis Position Correction

Here’s how the recalculation works in DELEM DA-66T Product Programming:

l Parameters 1 through 4 are automatically recalculated only if ‘Auto Computations Edit’ is enabled in the settings.

l Parameter 5 is recalculated when ‘Active Bend Allowance Table’ is activated in the settings. Corrections for the X-axis can be made using ‘Corr.X’ for individual bends and ‘G-corr.X’ for all bends in the active program.

Exceptionally, when the ‘Bend Method’ parameter is changed, the Force and Decompression adjust automatically. This highlights how DELEM DA-66T Product Programming streamlines operations for improved efficiency by managing parameter recalculation effectively.

Conclusion

In summary, DELEM DA-66T product programming directly enhances manufacturing efficiency. Key benefits include its intuitive interface, advanced programming features, real-time diagnostics, and seamless integration with automated systems.

To discover how the DELEM DA-66T can optimize your operations, please contact our JUGAO team. We are ready to provide detailed support and address your specific questions. For further insights, we also invite you to explore our additional technical resources.