CYBELEC CybTouch 12 Tool Management Expert Tips

Table of Contents

• Introduction

• Punch Configuration

• Step-by-Step Punch Creation & Modification

• Die Configuration

• Step-by-Step Die Creation & Modification

• Standardized Tool Naming Conventions

￮ Punch Naming Rules

￮ Die Naming Rules

• Back Gauge Operation & Safety

• Frequently Asked Questions (FAQ)

￮ How to Optimize CYBELEC CybTouch 12 Tool Management Performance?

￮ What to Do When the System Fails to Recognize a Tool?

￮ Can Tool Settings Be Customized in the System?

• Conclusion

Efficient tool management is the cornerstone of streamlined CNC machining operations, and mastering this for the CYBELEC CybTouch 12 system is key to elevating metalworking precision and productivity. This guide shares practical, actionable strategies for managing tools on the CybTouch 12 platform, tailored for both new users getting acquainted with the system and seasoned operators looking to refine their workflows. By following these guidelines, you’ll unlock the full potential of the system’s tool management capabilities and minimize errors in your bending processes.

Introduction

The tool management module of the CYBELEC CybTouch 12 empowers users to create and configure machine tools—an essential step for accurate bend calculation and execution. After selecting and setting up the appropriate punch and die, operators only need to input the desired bend angle and flange length (L). The CybTouch 12 system will then automatically calculate the precise X and Y axis positions required for the bend, guaranteeing consistent accuracy in every machining operation.

Punch Configuration

Basic Selection Instructions

To select a pre-configured punch, navigate through the system’s punch library using the arrow buttons on the interface, then return to the Bend Numerical Page to apply the selection.

Step-by-Step Punch Creation & Modification

If no punch has been created in the system yet, the punch field will display "???" as the default label. For existing punch libraries, the system will automatically select the last punch used (e.g., 60_S_i); note that any modifications made will not overwrite the original punch, as edited settings are saved under a new custom name. Follow these 13 steps to create or modify a punch:

1. Tap the punch icon to open the punch detail configuration interface.

2. Input the core physical parameters of the new punch: punch angle (α), height, radius, and tonnage per meter (Ton/m).

3. Use the Punch mounting direction button to invert the punch if the machining setup requires it.

4. Select the Bottoming icon to mark the punch as a wear-resistant tool for bottoming operations.

5. Tap the Menu button to access the More page for advanced parameter settings.

6. Use the Type of punches icon to select the punch’s structural type: straight, normal, or gooseneck.

7. Refer to the graphical tool representation on the right side of the screen to input the detailed dimensional values (L1 to Lx). Tapping the graphic will load the tool’s default dimensional layout, simplifying the identification and entry of each parameter.

The L1 to Lx dimension standards are identical to those used in PC 1200, DNC 880S, and ModEva systems. For cross-system tool use, export parameter lists from PC1200 and use them to program the CybTouch 12—we recommend assigning identical names to the same tools across all systems for consistency.

8. Enter the critical safety and calibration values:

￮ Safety XS: The safe distance between the punch and the back gauge along the X axis.

￮ X correction: Calibration value to adjust for any misalignment of the punch.

9. Return to the previous configuration page (a Level 2 access password is required to save any tool configuration in the system).

10. Tap the current punch name (e.g., 60_S_i) to initiate the save process.

11. Select Save punch to overwrite the existing tool parameters, or Save punch as to store the modified/ new punch under a unique name.

12. Use the system’s alphanumerical keypad to enter the new punch name, adhering to the standardized naming conventions outlined in the following section.

13. Tap the return button to go back to the main program page; the newly saved punch will be pre-selected and ready for immediate use in machining operations.

Die Configuration

Basic Selection Instructions

Die selection follows the same process as punch selection: browse the system’s pre-stored die library via the arrow buttons, then switch back to the Bend Numerical Page to confirm the selection.

Step-by-Step Die Creation & Modification

If no die is configured in the system, the die field will show "???"; for existing die libraries, the system will load the last used die (e.g., 30_12). Modifications to an existing die will not affect the original parameters, as all changes are saved under a new name. Complete the following 12 steps to create or modify a die:

1. Tap the die icon to open the die detail configuration interface.

2. Input the core physical parameters of the new die: die width (Ve), angle (α), height, radius, and tonnage per meter (Ton/m).

3. Use the Die mounting direction button to invert the die if needed for the machining setup.

4. Select the Bottoming icon to classify the die as a wear-resistant tool for bottoming processes.

5. Tap the MENU button to open the More page for advanced dimensional and safety settings.

6. Refer to the graphical die representation on the right of the screen to input detailed dimensions (L1 to Lx). Tapping the graphic will display the die’s default dimensional layout, making it easier to input accurate values.

Like punches, the L1 to Lx dimensions for dies match the standards of PC 1200, DNC 880S, and ModEva systems. For cross-system tool compatibility, export die parameters from PC1200 and use them for CybTouch 12 programming, and use the same names for identical dies across systems.

7. Enter the advanced safety and operational values:

￮ Safety XS: Safe distance between the die and the back gauge along the X axis.

￮ Safety RS: Safe distance between the die and the back gauge along the R axis.

￮ Retr. zone: The pre-set retraction zone for the die during operation.

8. Return to the previous configuration page (a Level 2 password is mandatory to save die configurations).

9. Tap the current die name (e.g., 30_12) to start the save workflow.

10. Choose Save die to overwrite the original die parameters, or Save die as to store the new/modified die under a custom name.

11. Use the alphanumerical keypad to enter the new die name, following the system’s standardized naming rules.

12. Tap the return button to return to the main program page; the newly saved die will be pre-selected and ready for immediate use.

Standardized Tool Naming Conventions

Implementing a consistent naming convention for punches and dies is critical for efficient tool management on the CYBELEC CybTouch 12. A clear, uniform naming system allows for quick and accurate identification of every tool in the library, and teams can establish additional custom rules based on their specific production needs to further boost organizational efficiency and reduce tool selection errors.

Punch Naming Rules

Punch names should be structured in three sequential parts: punch angle → punch type → inversion status.

Punch Type Abbreviations:

• N = Normal

• S = Straight

• G = Gooseneck

Inversion Abbreviation:

• i = Inverted (omit if the punch is in the default non-inverted position)

Examples: 90_N_i, 60_G, 30_S

Die Naming Rules

Die naming follows a similar structured format to punches, with three core components: die width (Ve dimension) → die angle → inversion status. Use the same inversion abbreviation (i = inverted) for dies, and omit the abbreviation if the die is in the default mounting position.

Examples: 12_86_i, 16_86, 20_30

Back Gauge Operation & Safety

The back-gauge cycle function is a vital feature for safe and efficient tool management on the CYBELEC CybTouch 12, designed specifically for back gauge adjustments. This function moves the back gauges fully forward, allowing operators to make necessary calibrations and adjustments without placing their hands or arms between the machine’s tools—eliminating a key safety hazard in the machining process.

Important Note: The visibility and availability of the back-gauge cycle function depend on the machine’s current configuration and indexing status, and it may not be accessible in all operational modes.

Step-by-Step Back Gauge Cycle Operation

1. Confirm the machine is properly indexed; the back-gauge cycle button will be greyed out and unavailable if indexing is incomplete.

2. Press and hold the back-gauge cycle button for more than 2 seconds to activate the function.

3. The back gauges will move to their full forward position, between the punch and die. If the machine’s beam is not at the Top Dead Center (TDC), it will first move fully upward before the back gauges initiate movement.

4. After completing all back gauge adjustments, tap the cycle button again to deactivate the function, then press the START button to resume normal machine operation.

Frequently Asked Questions (FAQ)

How to Optimize CYBELEC CybTouch 12 Tool Management Performance?

For peak performance of the CybTouch 12’s tool management module, ensure every tool in the library is accurately identified and fully parameterized with up-to-date physical and operational data. Conduct regular checks of tool data for accuracy and verify compatibility between tool settings and the machine’s overall configuration—this ensures seamless integration between tools and machining operations and minimizes downtime.

What to Do When the System Fails to Recognize a Tool?

If the CYBELEC CybTouch 12 fails to detect a punch or die, first verify the tool is correctly inserted and mechanically aligned in the machine. Next, cross-check the tool’s parameters in the system’s tool management interface and re-enter or correct any inaccurate data as needed. Finally, confirm the system software is updated to the latest version to resolve any potential software-tool compatibility issues.

Can Tool Settings Be Customized in the System?

Yes, full customization of tool settings is available on the CYBELEC CybTouch 12. Access the tool management interface to adjust all relevant parameters, including punch/die physical dimensions, workpiece material type, and compensation values, to match the specific requirements of your machining operations. Always ensure all customized settings are properly saved to the system to guarantee consistent results across production runs.

Conclusion

Mastering the CYBELEC CybTouch 12’s tool management capabilities requires a clear understanding of the system’s core functionalities, a well-organized tool library, and consistent maintenance and updates of all tool configurations. By implementing the step-by-step guidelines, naming conventions, and safety protocols outlined in this guide, you can streamline your CNC machining workflow, significantly reduce operational errors, and elevate both the precision and efficiency of your metalworking processes.

For personalized support to maximize your machine’s potential or to resolve specific tool management challenges, connect with our technical support team. Additionally, explore our library of related technical documents to deepen your expertise and unlock the full power of the CYBELEC CybTouch 12 tool management system.