Practical Methods to Clear Maintenance Reminder Alarm for JUGAO Air Compressor

Table of Contents

1. Daily Maintenance Work for JUGAO Air Compressor

2. Periodic Scheduled Servicing Requirements

3. Step‑by‑step Procedures for Clearing Maintenance Reminder Alarm

4. Final Summary

The maintenance reminder alarm is an important built‑in function of JUGAO air compressors, designed to alert site operators when scheduled servicing is due. Implementing regular upkeep is essential to guarantee high operational efficiency and prolonged service life of air compression equipment. In some scenarios, this alarm signal may still pop‑up even after maintenance tasks have been fully finished. Understanding alarm triggering logic and mastering correct reset operations helps your compressor stay in stable running status.

Daily Maintenance Work for JUGAO Air Compressor

Completing daily inspection and maintenance items lays the foundation for ideal compressor performance. Operators need to check relevant assemblies before each startup.

Maintenance triggered by running hours: When cumulative runtime reaches 500 working hours, please clean radiator units, air filter elements and pre‑filter components. These parts accumulate dust and debris over operation cycles, which will obstruct air circulation and lower working efficiency. You can adopt low‑pressure compressed air to blow off surface dirt and residues. Neglecting this cleaning work will lead to overheating risks and performance degradation, and may activate the maintenance reminder alarm.

Drain accumulated water: Another core daily task is moisture discharge for the air storage tank. Open the drain valve every day before startup to release condensed water collected inside the tank. This measure prevents internal tank corrosion and maintains efficient compressor output. If condensed water is not drained on schedule, abnormal system status may occur and trigger maintenance warning notifications.

Conventional visual inspection: Besides water draining work, manual spot‑checks for air compressor, refrigerated dryer and precision filter units shall be performed every day. These checks confirm key assemblies work normally and help avoid malfunctions that would activate maintenance reminder alarms.

Lubricating oil management: For brand‑new JUGAO air compressors, complete the first oil replacement upon hitting approximately 500 running hours. Power off the machine and make certain zero internal pressure inside the system, then drain old lubricant. Refill with dedicated screw compressor oil to secure adequate lubrication effect. Skipping oil replacement tasks will very likely trigger the maintenance reminder alarm to prompt operators for oil servicing.

Periodic Scheduled Servicing Requirements

Apart from daily check items, you must strictly execute periodic maintenance workflows. After accumulating 2000 operating hours, replace multiple critical spare‑parts: air filter, oil filter, oil‑water separator element and compressor lubricating oil.

The built‑in controller of JUGAO air compressor stores pre‑set maintenance timing data. Once the equipment reaches the scheduled service hour threshold, the maintenance reminder alarm will pop‑up to notify on‑site personnel.

These scheduled servicing actions effectively prevent compressor breakdown risks. If warning prompts are ignored, the reminder alarm will keep activating continuously, which may result in efficiency drop or even hardware failure of the whole compressor system.

Step‑by‑step Procedures for Clearing Maintenance Reminder Alarm

Root cause analysis for this alarm

This reminder alarm is pre‑programmed inside compressor controller hardware, aiming to remind operators to finish time‑based maintenance work. It will activate when the machine hits preset runtime values or when key components require servicing. Once this alarm appears, it indicates oil replacement, filter element renewal, moisture draining or other service items have not been completed as required.

Detailed reset operation steps

1. Tap the Menu option on the HMI touch‑screen of the compressor controller.

2. Choose the Maintenance / Maintain entry from the function menu list.

3. Input access password 88 when the password verification window pops‑up to enter maintenance configuration interface.

4. Set the current running‑hour counter value to 0 for these components respectively: air filter, oil filter, oil‑gas separator, lubricating oil and grease.

5. Configure the scheduled maintenance reminder interval to 2000 hours for all above‑mentioned spare‑parts.

6. Save all modified parameters and click return button to go back to the main operation interface.

7. Press the Reset button on the main screen to clear the maintenance overdue alarm and restore regular system operation.

Supplementary troubleshooting advice

If the maintenance reminder alarm keeps showing up even after all maintenance items and reset steps are completed, there might be faults within controller hardware or signal sensors. Double‑check whether every servicing procedure is fully implemented and components are correctly replaced. If the alarm cannot be eliminated, get support from professional JUGAO service technicians to rule out potential hidden failures.

Final Summary

Standardized regular maintenance determines efficient operation of JUGAO air compressors. The built‑in maintenance reminder alarm serves as a helpful prompt for operators to complete servicing on time. Occasionally alarms may activate ahead of schedule or cannot disappear after maintenance. By following standardized maintenance cycles and applying correct alarm‑clearing operations, you are able to cut unnecessary production downtime and keep your compressor under optimum condition.

Never ignore maintenance reminder alerts; these notifications reflect that routine equipment care is required. Completing daily inspections and scheduled servicing will not only resolve reminder‑alarm issues, but also greatly extend the overall service lifespan of your JUGAO air compressor.