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Universal cone plate rolling machine/cone plate rolling machine
Universal cone plate rolling machine/cone plate rolling machine
Frame part: It is welded by angle steel and channel steel, with good rigidity, the surface of the processed plate is flat and beautiful, and the machine is small and easy to operate.
Core part: It is composed of three symmetrical rollers with a rigorous and stable structure.
Transmission system: The motor is installed at the bottom of the frame, and the three symmetrical rollers above are driven by the belt and gear assembly to make the three symmetrical rollers above run synchronously to complete the processing operation. The upper roller makes vertical lifting and lowering movements at the central symmetrical position of the two lower rollers, which is obtained by the screw nut screw transmission. The two lower rollers make rotational movements, and the output gear of the reducer engages with the gear of the lower roller to provide torque for the rolled plate.
This machine is reasonably designed and easy to operate and maintain.
Main components
(1) Upper and lower rollers: It is an important part of the plate rolling machine. The roller surface is conical, the material is high-quality forgings, and it is quenched and tempered.
(2) Frame: steel plate welded structure, removing welding stres. At the top of the frame is equipped with an upper roller pressing oil cylinder, the piston rod of the oil cylinder is connected with the bearing seats of the upper roller. The upper roller moves up and down with the oil cylinder.
(3) Main transmission device: The three rollers of this machine are all driving rollers, which are composed of main motor, cycloidal pinwheel reducer and so on. It can rotate forward and reverse to provide power for sheet rolling.
(4) Electrical part: The electrical appliances of this machine are all installed in the electrical box, which is operated by the handle, convenient to operate. The main circuit adopts three-phase 380V alternating current. 3 main motors drive the work rolls to rotate, and 1 motor drives the hydraulic pump station with short circuit overcurrent protection.
Product Features
1. High-precision end bending, free setting of straight edge length, direct pressure pre-bending of the upper roller, and high-precision end pre-bending can be completed.
2. NC numerical control, high production efficiency, NC-based process parameters for rolled products, simple operation, and greatly improved efficiency.
3. Superior product precision, the upper roller is drum-shaped, and the lower part of the lower roller is adjusted with a roller for continuous bending. Ideal products can be rolled in a wide range from thin plates to thick plates.
4. Safe operation, the two lower rollers are fixed, the upper roller moves up and down, left and right, the workpiece does not move with the working roller, and the operator is safe.
5. Integral structure, simple foundation, easy to move, the equipment adopts an integral chassis, no anchor bolts are required, the foundation is simple, and the mobile workplace is convenient.
6. Different uses, corresponding numerical control methods, according to the use, there are the following numerical control methods: TNC (upper NC): multiple varieties, small-scale production; T&BNC (upper and lower NC): few varieties, large-scale production.
7. Rich bending shapes, with O-shaped, U-shaped, multi-stage R, auxiliary cone device, can roll a certain range of cones. O-shaped bending: rear bending method; U-shaped bending: front bending method; multi-section R bending: combined method.
Model | Thickness of coild plate (mm) | Width of coild plate (mm) | Diameter of top shaft (mm) | Motor power(mm） | Dimension (mm) |
W12NC-4×1500 | 1-4 | 1500 | 140 | 3 | 2800×800×1000 |
W12NC-4×2000 | 1-4 | 2000 | 160 | 4 | 3400×900×1000 |
W12NC-6×2000 | 1-6 | 2000 | 170 | 4 | 3600×1100×1100 |
W12NC-6×2500 | 1-6 | 2500 | 190 | 5.5 | 4000×1200×1200 |
W12NC-8×2000 | 2-8 | 2000 | 210 | 7.5 | 4700×1500×1500 |
W12NC-12×2000 | 3-12 | 2000 | 240 | 7.5 | 4200×1500×1500 |
W12NC-12×2500 | 3-12 | 2500 | 260 | 11 | 4800×1600×1600 |
W12NC-16×2500 | 3-16 | 2500 | 280 | 11 | 5000×1700×1700 |
W12NC-16x4000 | 4-16 | 4000 | 370 | 22 | 6600×1700×1700 |
W12NC-20×2500 | 3-20 | 2500 | 340 | 15 | 5000×1900×1880 |
W12NC-20×3200 | 4-20 | 3200 | 380 | 18.5 | 4600×2200×2200 |
W12NC-25×2000 | 3-25 | 2000 | 340 | 15 | 4600×1900×1900 |
W12NC-25×2500 | 4-25 | 2500 | 380 | 18.5 | 5100×2200×2200 |
W12NC-25×3200 | 5-25 | 3200 | 420 | 22 | 6600×2550×2500 |
W12NC-30×2500 | 5-30 | 2500 | 420 | 22 | 6000×2800×2900 |
W12NC-30×3200 | 5-30 | 3200 | 450 | 30 | 6800×2900×2900 |
W12NC-40×2500 | 6-40 | 2500 | 520 | 37 | 6500×3000×3000 |
W12NC-40×3200 | 6-40 | 3200 | 550 | 2×22 | 7100×3000×3000 |
W12NC-50×2500 | 8-50 | 2500 | 580 | 2×22 | 6500×3000×3000 |
W12NC-50×3200 | 8-50 | 3200 | 620 | 2×30 | 7100×3000×3000 |
W12NC-60×3200 | 10-60 | 3200 | 660 | 2×37 | 7200×3300×3500 |
W12NC-80×3200 | 16-80 | 3200 | 800 | 2×45 | 7500×3500×3800 |
W12NC-100x3200 | 20-100 | 3200 | 860 | 2×55 | 8100×3800×3800 |
W12NC-120×3200 | 20-120 | 3200 | 920 | 2×63 | 8200×4000×4000 |
W12NC-150×3200 | 25-140 | 3200 | 1080 | 2×75 | 8600×5000×5000 |
W12NC-160×3200 | 30-160 | 3200 | 1160 | 2×75 | 8600×5200×5200 |
W12NC-180×3200 | 30-180 | 3200 | 1220 | 2×90 | 8800×6000×5800 |
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