6X3200 W11 3 rollers mechanical type Symmetrical rolling machine

6X3200 W11 3 rollers mechanical type Symmetrical rolling machine

description1
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Product Description

Product Features

1. The machine adopts 3-roller asymmetrical structure with the upper roller as the main drive and the lower roller making vertical movement so as to clamp the plate materials tight. The machine drive comes from the engagement between the gear of the lower roller and the gear of the upper roller.

2. The machine is the most precise 3-roll machine in its category. The RGS design reduces to a minimum the distance between the bending points guaranteeing higher bending accuracy.

3. The Ultra wide roll support with lubrication circuit is mounted within linear slides to prevent wear and tear.

4. The very high rotation power is a guarantee of the Machine superior rolling torque and speed, available without loss of energy as all three rolls are driven independently by Gear and gearboxes directly coupled to the rolls shafts.

 

Major parts of the manufacturing process 

1. Working rollers: cast steel ingot (chemical composition analysis): check performance-forging roughcast — forging annealing-UT flaw — roughing (mechanical tests)-heat treatment (hardening and tempering) — UT flaw — semi finishing — finishing — MT

2. Large forgings: cylinder body, gear, gear shaft forging roughcast — surface inspection – roughing — UT flaw — UT flaw detector heat treatment — finishing semi—finishing — MT

3. Welding structure: racks, chassis, wheel box Plate into the factory (chemical composition analysis, mechanical properties test) — pretreatment — for sheet metal cutting-welding-seam UT or RT flaw — annealing treatment — roughing-finishing— vibration destressing—hot blasting —finishing

 

Sample show

 

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Product parameters:

NO.

NAME

DATA

UNIT

REMARKS

1

Useful length

3200

mm

 

2

Max bending thick capacity

6

mm

 

3

Top roller diameter

220

mm

 

4

Bottom roller diameter

180

mm

 

5

Distance between 2 down rollers

280

mm

 

6

Minimum bending diameter

3200mm

550

mm

240N/mm2

1600mm

385

mm

240N/mm2

300mm

260

mm

240N/mm2

7

Rolling Speed

5

m/min

 

8

Main Motor

7.5

KW

 

9

Formal dimension

Length

5000

Mm

 

Width

1500

Mm

 

Height

1600

Mm

 

10

Weight

4000

Kg

 

 

Working principle

Accessories brand list 

No.

Name

Model/Manufacturer

Other

Configuration

1

Controller

Button

Standard

2

Electrics

Germany Schneider electric

Travel switch & Limit switch

3

Main motor

Siemens motor

4

Reducer motor

Siemens motor

5

Hydraulic Part

Rexroth

6

Upper roller

Produced by JUGAO

7

Down rollers

Produced by JUGAO

8

Profile end bending

Produced by JUGAO

Optional

9

Cone bending

Produced by JUGAO

 

SPARE PARTS AND SPECIAL TOOLS

Accessory

1

GB801-2011

Bolt M16X500

Piece

4

2

GB7160-2016

Nuts M16

Piece

4

3

GB610-2014

Electrical box key

Piece

1

Spare parts

4

GB689-2018

O type seal ring

Piece

17

5

GB638-2018

Combination seal ring

Piece

16

 

LIST OF ACCOMPANYING DOCUMENTS:

Document

1

Manual Operation Book

Copy

1

2

Certification of CE

Copy

1

3

Packing list/Commercial Invoice( Certification of Origin)

Copy

1

4

Inspection Qualified

Copy

1

 

OPITION PART

 

  • Profile end bending
  • Cone bending
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PRODUCTS DISPLAY

 

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PRODUCTION  FLOW

 

SHIPPING

 

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