tel:
+86-13222111178email:
info@ntjugao.com
Product Features
1. The machine adopts 3-roller asymmetrical structure with the upper roller as the main drive and the lower roller making vertical movement so as to clamp the plate materials tight. The machine drive comes from the engagement between the gear of the lower roller and the gear of the upper roller.
2. The machine is the most precise 3-roll machine in its category. The RGS design reduces to a minimum the distance between the bending points guaranteeing higher bending accuracy.
3. The Ultra wide roll support with lubrication circuit is mounted within linear slides to prevent wear and tear.
4. The very high rotation power is a guarantee of the Machine superior rolling torque and speed, available without loss of energy as all three rolls are driven independently by Gear and gearboxes directly coupled to the rolls shafts.
Major parts of the manufacturing process
1. Working rollers: cast steel ingot (chemical composition analysis): check performance-forging roughcast — forging annealing-UT flaw — roughing (mechanical tests)-heat treatment (hardening and tempering) — UT flaw — semi finishing — finishing — MT
2. Large forgings: cylinder body, gear, gear shaft forging roughcast — surface inspection – roughing — UT flaw — UT flaw detector heat treatment — finishing semi—finishing — MT
3. Welding structure: racks, chassis, wheel box Plate into the factory (chemical composition analysis, mechanical properties test) — pretreatment — for sheet metal cutting-welding-seam UT or RT flaw — annealing treatment — roughing-finishing— vibration destressing—hot blasting —finishing
Sample show






Product parameters:
|
NO. |
NAME |
DATA |
UNIT |
REMARKS |
|||
|
1 |
Useful length |
3200 |
mm |
|
|||
|
2 |
Max bending thick capacity |
6 |
mm |
|
|||
|
3 |
Top roller diameter |
220 |
mm |
|
|||
|
4 |
Bottom roller diameter |
180 |
mm |
|
|||
|
5 |
Distance between 2 down rollers |
280 |
mm |
|
|||
|
6 |
Minimum bending diameter |
3200mm |
550 |
mm |
240N/mm2 |
||
|
1600mm |
385 |
mm |
240N/mm2 |
||||
|
300mm |
260 |
mm |
240N/mm2 |
||||
|
7 |
Rolling Speed |
5 |
m/min |
|
|||
|
8 |
Main Motor |
7.5 |
KW |
|
|||
|
9 |
Formal dimension |
Length |
5000 |
Mm |
|
||
|
Width |
1500 |
Mm |
|
||||
|
Height |
1600 |
Mm |
|
||||
|
10 |
Weight |
4000 |
Kg |
||||
Working principle

Accessories brand list

|
No. |
Name |
Model/Manufacturer |
Other |
Configuration |
|
1 |
Controller |
Button |
Standard |
|
|
2 |
Electrics |
Germany Schneider electric |
Travel switch & Limit switch |
|
|
3 |
Main motor |
Siemens motor |
||
|
4 |
Reducer motor |
Siemens motor |
||
|
5 |
Hydraulic Part |
Rexroth |
||
|
6 |
Upper roller |
Produced by JUGAO |
||
|
7 |
Down rollers |
Produced by JUGAO |
||
|
8 |
Profile end bending |
Produced by JUGAO |
Optional |
|
|
9 |
Cone bending |
Produced by JUGAO |
||
SPARE PARTS AND SPECIAL TOOLS
|
Accessory |
||||
|
1 |
GB801-2011 |
Bolt M16X500 |
Piece |
4 |
|
2 |
GB7160-2016 |
Nuts M16 |
Piece |
4 |
|
3 |
GB610-2014 |
Electrical box key |
Piece |
1 |
|
Spare parts |
||||
|
4 |
GB689-2018 |
O type seal ring |
Piece |
17 |
|
5 |
GB638-2018 |
Combination seal ring |
Piece |
16 |
LIST OF ACCOMPANYING DOCUMENTS:
|
Document |
|||
|
1 |
Manual Operation Book |
Copy |
1 |
|
2 |
Certification of CE |
Copy |
1 |
|
3 |
Packing list/Commercial Invoice( Certification of Origin) |
Copy |
1 |
|
4 |
Inspection Qualified |
Copy |
1 |





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